Industrial Robotics

Energy Efficient Robot

Revolutionising Sustainable Industrial Automation

Request a Demo

Introduction

OneSun's Energy Efficient Robot is a multi-axis manipulator designed to automate 4D tasks (Dull, Dirty, Dangerous, Dear) in production, logistics, and services.

Our advanced 6-axis robot covers a wide range of processes:

  • Pick-and-place operations
  • CNC machine serving
  • Welding and fabrication
  • Painting and coating
  • Palletizing and packaging
  • Robotic 3D printing
  • Forging and casting line serving
OneSun Energy Efficient 6-Axis Robot Manipulator
Energy Efficient 6-Axis Robot
Industrial 6-Axis Robot in Production Environment
Industrial Automation Excellence

Market Context

The industrial robotics market shows stable growth, with annual installations increasing year over year according to IFR.org data. Main types include Delta robots, SCARA systems, and AGVs, but the most popular and universal solution remains the 6-axis robot manipulator.

The Challenge & Our Solution

The Problem

Most typical industrial robots were designed decades ago and haven't fundamentally changed. The payload-to-weight ratio for market leaders is 1:7+ — robots are too heavy for what they carry.

  • Huge Carbon Footprint: Heavy robots require more materials and energy
  • High Operating Costs: Excessive energy consumption, especially in high-electricity-price markets
  • Logistic Difficulties: Heavy equipment is costly to transport and install
  • Low Efficiency: Poor payload-to-weight ratio limits productivity

Our Solution

We reduce the robot's own weight while preserving payload capacity using a recyclable aluminium body and generative design technology.

Recyclable Aluminium Robot Design
Sustainable Aluminium Construction

Carbon footprint reduced twice:

  • Production stage: Less material, recycled materials
  • While operating: Significantly lower electricity consumption

Generative Design Technology

AI-powered optimisation for maximum efficiency. We developed our own proprietary calculation system that evaluates thousands of design iterations to find the optimal lightweight structure.

Generative Design AI Algorithm Process for Robot Optimisation
AI-Driven Generative Design Process

Design Parameters

  • Weight of parts
  • Internal electronic components
  • Material selection
  • Manufacturing technology
  • Part rigidity requirements
  • Physical conditions and forces

Our Innovation

We developed our own proprietary calculation system for generative design studies, optimising the robot's structure, weights, influences, and internal components for maximum efficiency and sustainability.

Results

Multiple design iterations evaluated by AI algorithms, producing an optimal lightweight structure that maintains strength and performance while dramatically reducing energy consumption — 40% weight reduction achieved.

Version 2.0 — Generative Robot

Our latest iteration features an optimised, lightweight design for superior energy efficiency. Version 2.0 represents the culmination of our generative design research, incorporating advanced materials, precision engineering, and intelligent control systems.

Key improvements: 40% weight reduction, increased payload capacity, enhanced precision, and integrated AI-powered control software for seamless operation.

Control Software

OneSun Robot Control Software Interface
Intuitive Control Panel & User Interface

Our energy-efficient robot includes a user-friendly control interface with an intuitive dashboard for seamless operation. The software provides real-time monitoring, path planning, diagnostics, and remote management capabilities.

Ready to Transform Your Operations?

Contact us to schedule a demo or request product specifications.